Robotics in manufacturing pdf


















Better balance of speed and safety: Collaborative robots are inherently safer, but uptake remains limited in some environments. The report said large companies favor speed over integration with humans, especially since cobots are not optimal for certain tasks. A balance among safety, speed, and versatility would encourage investment in cobots. As it stands, companies are resistant to investing in these infrastructures, as a clear benefit does not currently exist.

Improvements to enabling technologies: Extreme robustness, faster integration, and removal of technological bottlenecks related to sensing, perception, and gripping are critical to encouraging investment in and the mass adoption of automation. For example, the study said that while vision technologies are promising for ensuring the safety of robots and reducing quality check costs, they are still a long way from being optimal.

Without rock-solid reliability, recent advancements in algorithms such as deep learning-based architectures are not robust enough to be used. He can be reached at [email protected].

Hello I have been programming robots since and those same handicaps of integration costs are slowly declining because the workers are becoming more robot friendly and eventually advancing to the level of helping Lee the robots running longer. The bigger companies have been implementing this for years now in automotive.

It may take a little while but involving the the regular worker is the key, they will become the integrator for the company. In this work the authors attempt to provide a method of 3.

System structuring knowledge in such as way as to be able to reuse it for different problems. This work also proposes This section will discuss the knowledge transfer frame- a multi-layered knowledge representation.

The work in work as it has been applied to the aerospace robot this paper likewise proposes a multi-layered represen- application domain, or airplane assembly and manu- tation, but at a different level of abstraction. It also facturing, as well as some important features of the as- differs fundamentally from the work of Balakirsky in sembly taxonomy, and some overall strengths of using that this representation is proposed to improve not the taxonomy.

A demonstration of an implementation only modularity in knowledge, but also usability and of this will follow. The last research area presented in this section is 3. Modeling Language that of actual systems or frameworks that are specifi- We define a taxonomy for airplane assembly actions cally designed for knowledge transfer.

Given a specific see figure 1 which is able to accurately capture all knowledge representation, a number of other projects of the capabilities a robot would need to perform the have addressed the problem of representing, storing, highly complex task of building an airplane. SysML or Systems Model Language is a bly of Reconfigurable Automation Systems project general modeling language for systems and systems en- SIARAS, , a system is developed to assist in gineering, and is defined as an extension of the pop- the automatic reconfiguration of automation systems.

One clear advantage This is done due to the need for light-weight low over- of using an expressive modeling language like SysML head processes to address current manufacturing de- is the ability to leverage tools associated with formal mands. System components are designed both to rep- modeling languages.

Some of these tools include val- resent skills and parameters, as well as the process idation and code generation. Validation, or model flow. This is done using a specific ontology. A skill checking, can be used to check that the model is well- server is designed to aid a human operator to match behaved.

This tool can be used to verify that all of the process requirements with the representations in the task requirements are met and that system constraints database. Automatic control for Skilled ExecuTion of Tasks in natural inter- code generation can be used on the model to signif- action with humans; based on Autonomy, cumulative icantly simplify the task of generating and maintain- knowledge and learning project ROSETTA, When This project tries to design industrial robotic systems changes are made to the model, this tool can be used to that are suitable for working around and collaborat- propagate those changes throughout the system, mak- ing with humans in the manufacturing process.

One ing it easier to avoid potential conflicts between model important aspect of their approach is a skill repository. RoboEarth Waibel et al. The architecture is cal nature of task decomposition figure 2. Taxonomy for manufacturing assembly task. Figure 3. The Fasten skill can be factored into several dif- ferent skill primitives; Screw , Glue, and Rivet.

Transport, the basic action of moving from point A to point B, or Slide, the skill to slide across the sur- face of, say, a wing segment along a specific path or trajectory. Figure 2. Hierarchy of task decomposition. Tasks can further be bro- Figure 4. Examples of different skill primitives. For example, the Align skill primitive is a necessary component that allows a robot to be able to Another aspect to consider is flexibility with respect align itself with some feature in the environment, such to the level of abstraction used.

The is able to dynamically adjust the level of abstraction Insert skill primitive is needed to perform any type depending on the needs of the domain or objective. A clear benefit of representing skills in this way is that it allows the representation to be independent 3. Skill Primitive of both hardware and implementation.

For example, Skill primitives refer to the set of basic, atomic actions the Transport skill simply allows the task model to that a robot is able to perform.

In fact it in at the appropriate location, the Screw-Insert any algorithm or combination of algorithms or ap- composition is defined. In it the necessary capabili- proaches could be used to perform that movement ac- ties are present, including moving the part to pose X tion through any space, while still satisfying the re- the insertion point , and screwing the part in with quirements of Transport.

Similarly, the 3. Constraints Pick and Place compositions can also be defined. These skill primitives are defined in terms of the pa- 3. Perception rameters, or constraints, that are placed on them by system requirements for how the action is to be ex- An indispensable part of the effective use of the tax- ecuted.

Having a way to specify those requirements onomy is the interaction with the perception system. The types of pa- ecute an assembly task, and the taxonomy is able to rameters and constraints depend on the type of action facilitate this interaction.

While the taxonomy dis- needed. This type of representation for perceptual actions is one feature that is missing from many of the systems mentioned in section 2. The Detect skill primitive is essentially the interface module into the perception actions. Constraints or pa- Figure 5.

Constraints on skill primitives. Skill Library In the proposed framework, a robot works toward ac- complishing the objective through the execution of skill primitives. However, sometimes a robot will come across a series of skill primitives that are frequently performed together repeatedly, such as those required to fetch a part from the parts bin. In these cases, we can take advantage of the hierarchical organization of tasks, and define a high level skill whose parameters satisfy the parameters for each of the component skill primitives.

We call the collection of these high level skills available for easy reuse the skill library. An ex- ample of this concept is presented below.

Detect skill. Demonstration 7: Insert In this section we discuss a demonstration prepared 8: Detect Pose to show how the taxonomy can be used to model as- 9: Align sembly tasks. The first example task used to illustrate Pickup this point is the assembly of a model airplane using a Transport Baufix construction kit, as seen in figure 7.

Sequence diagram for airplane assembly. The robot was sold, e. The robot task was to transport cast parts from an assembly line and weld them onto car bodies, which was a dangerous task for human workers.

What followed was a massive adoption of robots into the automotive industry that ignited the establishment of many new robotics companies. In there were 2. It is estimated by the Industrial Robotics Federation that by there will be 3. A collaborative robot is an industrial robot that is intended to work alongside humans, in occasions, where there is no danger that the robot will hurt the human.

With the fast evolution of artificial intelligence technology a new types of industrial robots have emerged to supplement and challenge the on-the-grid and relatively inflexible capabilities of standard industrial robots—intelligent cobots supplement and occupy the flexible manufacturing market. Standard traditional robots are expensive and less versatile in such a scenario and may be out of the reach especially for small and medium-size enterprises that most often require relatively low cost, friendly to use, agile, and fast deployable robots.

The intelligent cooperative robots that enter the market can be taught intuitively by operators and can be deployed fast without specific robotic expertise.

The range of applications for cobots is wide, from the automotive to the electronics industry, from metal fabrication to packaging and to plastics automation. The UR family also has the robots UR3 and UR10 with different payload capacities—all UR robots have an easy programming interfaces and fast set-up, the robots include intuitive and 3D-visualized operations.

In the presence of coworkers the UR robots can adapt to reduced speeds and even make safety stops with the help of sensors. In , ABB unveiled a twin-arm cobot, FRIDA Friendly Robot for Industrial Dual-Arm , originally built for the consumer electronics industry and based on customer desire for a robotic solution for manufacturing environments, where robots and humans must cooperate.

The YuMi cobot, with flexible hands, parts feeding systems, and camera-based part location ability is suitable for small parts assembly in a small space, collaborating with human workers. The state-of-the-art control algorithms developed for the cobot can pause its motion within milliseconds, when it encounters an unexpected object—or at even a slight contact with a coworker.

A behavior-based user-interface enables the cobot to be programmed intuitively by non-engineers in a matter of minutes. Baxter can also adapt on its own to changes in position and lighting, and to differently shaped objects. The research version of the robot runs Linux and ROS robot operation system , which are open source and allow further researcher on many aspects of the robot.

After these early cobots many robot manufacturers have released a number of cobot designs that are more advanced in terms of their ability to monitor their surroundings typically more cameras and sensors , in the precision of the tasks that they are able to perform position repeatability , and in their ability to lift higher payloads. Logistics robots have for a long time been considered to be outside the scope of industrial robotics, but they are an important part in the complex and dynamic systems of international trade, of which industry is a part of.

Successful applications of logistics robots, such as the autonomous pick and place robots by, for example, Amazon and DHL in their warehouses have greatly increased efficiency in order picking and other warehouse tasks.

Even in very large warehouses and their dynamic environments the workflows can be set up and modified quickly with the help of intelligent autonomous logistic robots and robotic data cloud systems. International eCommerce and logistics companies that own and operate warehouses have diversified into robotics by acquiring some logistics robotics companies. It is visible that robotics have become a source of competitive advantage in logistics and the optimization of the use of logistics robots is a way to further enhance the productivity of robotic systems these include, among others, optimization and coordinated autonomy of logistics robots.

The management of the robot-fleet is tied with the overall management of a warehouse and tied with demand forecasting based on machine learning algorithms—advanced multi-modal systems allow for real-world order picking to start taking place before a customer has even finished making her selections in a virtual eStore. Unlike the classic AGV systems that rely on the physical path guidance in the form of embedded magnets, wires, painted lines, magnetic tapes, reflectors, or other path-defining means, the SLAM simultaneous localization and mapping algorithms have are used by many modern robots—these robots can autonomously create a map of an unknown environment and maintaining knowledge of their own location within the created map.

Typically the mapping is achieved through scanning with a 2D or a 3D Lidar, often supported with a 3D stereo depth camera with advanced sensing—combining the odometer and some advanced filtering techniques allows the robots to estimate quite precisely their position on the map, while being able to avoid unknown even moving obstacles on their path.

It can be seen that there is a merger of robotics with artificial intelligence going on that will result in more precisely and autonomously functioning robots that are multi-usable. In fact, sharing and copying the characteristics that have been found to be successful in the context of logistics robots in the large e-shopping warehouses, large manufacturing factories are also adopting logistics robots to support manufacturing operations.

Where many cobots are fully autonomous, also remotely operated systems can be considered cobot systems. There are still many places where humans are needed to operate machines and systems that require more cognitive skills than the automation of today can provide. In the future, the emerging wireless communication technologies will be able to provide a sufficiently small latency to carry out work tasks that require multisensory feedback to the remote operator—making such fast data transfer available globally may significantly change the labor markets at least in some niche areas, as remote operation of devices and machines by skilled operators can be done from anywhere in the world.

Fast 3D camera-technology, virtual helmets, and haptic interfaces may someday provide the remote operator with a close to a fully realistic feeling of presence in the actual machine performing the task. All in all it can be observed that industrial robotics is a highly interdisciplinary area that covers many fields from mechanical-, electronics-, and dynamics design, to construction of actuators and servo driving technology, to signal processing and control, and to AI and software development.

Machine vision has now become an important integral part of perception ability of an intelligent industrial robot, which enables a robot to recognize objects it is handling and to position the end-effector through in-hand vision, and to perceive and to construct a cooperative environment for human coworkers.



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