Cnc production monitoring software

Predator MDC creates a continuously up to date knowledge base of your manufacturing performance. It quantifies how well your machines are utilized, the productivity of your people and the rates of production. Predator MDC can establish and compare continuous improvement results for lean manufacturing efforts. Predator MDC organizes your real-time data into actionable KPIs and metrics for availability, quality and performance.

KPIs and metrics for specific machines or rolled up KPIs and metrics for an entire department across multiple plants are available with a few mouse clicks. Refer to the following major features:.

Predator MDC supports automatic, error-free, and unattended machine monitoring for events such as job start and end, setup start and end, cycle start and end, to name a few of the events that can be monitored. This type of data is collected automatically using software, hardware, custom macros and other methods without requiring operator training or input.

Support for multiple spindle gantries, 1 man 2, 1 man 3 and any combination is supported to simplify manual data collection. Predator MDC supports up to CNC machines, robots, PLCs, ATE Test Stands, band saws, dot peen markers and other equipment per PC for simultaneous cycle time, setup time, teardown time, downtimes with reasons, good parts, scrap parts with reasons and an unlimited number of user defined events.

Keep score of your shop floor productivity with Predator MDC. Every second is tracked per machine, job, part, operation, shift and person. Real-time dashboards displays current machine, part, job, operation and personnel status. Multiple engineers, supervisors and managers can view dashboards from any networked PC.

Leverage the power of the Internet and VPN from anywhere in the world to see the status of your shop floor. Custom or shop specific dashboards can be created in just minutes. They are completely configurable with unique KPIs, metrics, colors, images and sizes with support for all screen resolutions and sizes.

This is really important as we have over changes across the site per week. All of this without question increased our profitability of the business. Gain insight. Be informed. Stay in control. Deliver in time. Respond without delay All departments benefit from real-time data, from the shop floor to higher management. Program performance See the number of times a program has run on your CNC machine. Continuous improvement Analyse the gap between estimated vs real time, and take corrective action to keep improving machine efficiency.

Custom saved reports Some information is more relevant than others. Powerful reports allow for long-term analysis. Book a free demo. Visualize JITbase is accessible over the internet at any time.

It takes about an hour. This allows us to notify a factory manager whenever an issue arises. Our software then alerts workers of the issues immediately through the Excellerant mobile app, as well as provides onsite technicians if they are available with the information needed to fix problems faster. As Excellerant continues to lower operational costs by maximizing uptime, it also helps businesses avoid the unnecessary downtime that is caused by broken or malfunctioning machines.

This ultimately cuts down on costs related to machinery replacement and repairs, which means you'll have more cash flow available for other operations. Do you need real-time data on the work floor? We can put together a package that monitors production through software, hardware, or custom application macros.

Our machine monitoring software package is designed to offer a flexible CNC machining platform that can be customized to meet the needs of your CNC manufacturing facility. Your factory is looking for a central manufacturing platform that connects and integrates all of your machine tools, integrates real-time data in and out of your ERP, and simplifies collaboration across the whole plant.

Cuts down on unnecessary need to chase machines for information, get notified instantly. Our CNC Software eliminates production losses and costly upgrades from remote machine tools, reducing costs of software upgrades due to recovery time or remote intervention. Machines require less training from machine operators. Reduces human error of cnc machine operators who incorrectly load programs into cnc machines, as cnc runs cycle count is automatically tracked and CNC Machine alerted when a program has been loaded more than once.